Sandwich wall panels are engineered for warehouses, manufacturing units, cold storage, and cleanroom facilities. Featuring a high-density polyurethane foam core, the panels deliver stable thermal insulation across varying operating conditions. Manufactured by Mount Roofing and Structures, the lightweight, rigid construction enables faster installation, reduced structural load, and measurable long-term energy savings.


Product Variant

Colour-Coated Finishes

Sandwich wall panels are supplied with a standard colour-coated finish selected to meet functional zoning, architectural coordination, and environmental exposure requirements. The pre-coated metal facings are factory-finished to ensure uniform colour consistency, corrosion resistance, and long-term surface stability under industrial and coastal operating conditions.

Select Color:
Off White

Key Performance Attributes

Outlining Essential performance parameters influencing insulation, strength, and installation efficiency.

Low Thermal Transmittance

 Reduced heat flow lowers HVAC demand and energy loss.

Structural Rigidity

 High stiffness-to-weight ratio ensures dimensional stability.

Airtight Construction

Limits air leakage to maintain controlled internal conditions.

Rapid Installation

 Factory-formed panels enable faster, precise on-site assembly.

Product Specifications

Our wall panels feature tongue-and-groove joints for reliable performance and durability. Available in multiple thicknesses, densities, sheet materials, and customized lengths, they offer flexible solutions for a wide range of applications.

CHARECTERISTICSSPECIFICATIONS
Design Profile:Insulated PUR & PIR Panels with tongue and groove joints.
Density:PUR 40 ± 2kg/m3 and PIR 45 ± 2kg/m3 (As per the requirement)
Sheet Type And Thickness:PPGI, PPGL, BGL, Stainless Steel, Aluminium, Craft Paper. (0.35mm TO 0.8mm)
Length:Standard length from 2 m to 15 m. (also customized length available)
Covered Width:1000 mm
Thickness:30, 40, 50, 60, 80, 100, 120, 150, 200, 300 mm available

Profile drawing

CAD drawings are essential for precise planning and visualization. They help design the building, identify issues, and ensure everything fits together, reducing errors and saving time during construction.

Available Joints

Mount’s panel joint configurations ensure precise alignment, secure interlocking, and effective load transfer, enhancing structural continuity, air and moisture tightness, and installation efficiency while maintaining long-term durability .

Roof Joint

Single Tongue & Groove Joint

Double Tongue & Groove Joint

Hidden Tongue & Groove

Camlock Joint

M Section

Applications

Wide-ranging applications for modern wall panels

Warehouses & Logistics

 Improves thermal control in large storage spaces.

Cold Storage & Cold Rooms

 Minimizes thermal loss for efficient refrigeration.

Cleanrooms

 Supports airtight, temperature-controlled environments.

Data Centres

Reduces external thermal impact on equipment zones.

Food Processing Units

 Maintains controlled climates for safety compliance.

Pre-Engineered Buildings

 Integrates seamlessly with steel building systems

Automotive Industry

Maintains climate control for production and storage areas.

Corporate & Facility Offices

Ensures energy-efficient enclosure for professional workspaces.

Frequently asked Question

Sandwich wall panels are prefabricated building envelope systems consisting of an insulating core,typically rigid polyurethane foam bonded between two profiled metal sheets. They are designed to provide thermal insulation, structural rigidity, and rapid enclosure for industrial and controlled-environment buildings.

Sandwich wall panels offer lower heat transfer, faster installation, and reduced structural load compared to brick or block walls, making them more efficient for industrial and controlled environments.

Thermal performance is governed by core density, panel thickness, joint detailing, and installation quality, with system design playing a critical role alongside material selection.

Yes. Properly specified panels maintain stable internal conditions for cold storage, cleanrooms, data centres, and food processing units by limiting heat gain and air infiltration.

Panels are engineered to align with steel framing systems, allowing direct fixing, controlled tolerances, and rapid enclosure without secondary wall construction.

Joint design influences airtightness, thermal continuity, and condensation control, directly impacting long-term enclosure efficiency.

For industrial wall applications, sandwich panels are commonly specified in 40 mm, 50 mm, 60 mm, and 80 mm thicknesses. Selection depends on internal temperature requirements, climatic exposure, and energy performance targets, with higher thicknesses typically used for temperature-controlled or high-performance facilities.

Factory-manufactured panels reduce wet works, enable parallel construction activities, and significantly shorten on-site installation timelines.

When correctly specified and installed, sandwich wall panels deliver long-term dimensional stability and consistent insulation performance over the building lifecycle.

By lowering HVAC demand, reducing thermal losses, and minimizing maintenance compared to conventional wall systems, panels help achieve measurable energy savings.

Key considerations include thermal performance, joint integrity, fire behaviour, structural span capability, and integration with the overall building envelope system.

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