Manufacturing
World-Class Manufacturing Facility for Pre-Engineered Buildings (PEBs)
Integrated Manufacturing Process for PEB Components
At Mount, we operate one of the most advanced and integrated manufacturing plants in the industry—spread across 211,000 m² with an impressive production capacity of 12,000 MT/month for steel structures, 800 MT/month for cold-formed members, and 360,000 m²/month for steel panels. Our facilities are backed by ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 certifications, reflecting our commitment to quality, environment, and workplace safety.
With a workforce of over 1,700 skilled professionals and a suite of fully automated high-tech machinery, we ensure precision engineering, rapid project turnaround, and reliable delivery for every pre-engineered steel building project across India.
Primary Structural Members
Columns, Beams, RaftersCutting
Using CNC-controlled multi-head automatic cutting machines, we cut steel plates into custom shapes with extreme accuracy.
- Capacity: Steel thickness up to 80mm
- Equipment:
- CNC automatic flame-cutting machine
- Mechanical shearing machines: 6100×20mm and 6100×16mm
Hole Punching & Drilling
Precise punching and drilling using fully automatic CNC machines.
- Capacity: High-speed, multi-axis accuracy
- Equipment: CNC punching and drilling units
Assembling
Steel plates are joined into I-beam structures using automatic assembling lines that ensure dimensional accuracy and alignment.
Equipment: Auto-assembly and welding systems
Welding
We employ submerged arc welding (SAW) for deep penetration, strength, and finish.
- Standards: Welds conform to latest international and Indian codes
- Equipment:
- 10+ automatic SAW machines
- 100+ manual welding stations
Surface Cleaning
Our surface treatment process ensures clean, rust-free, and ready-to-coat steel components.
- Methods: Shot blasting, grinding
Equipment: Automatic shot blasting systems, grinders
Painting
Industrial-grade high-pressure spray systems apply anti-corrosive coatings based on project requirements.
- Options: Grey primer, red oxide, epoxy-based or custom paints
Equipment: US-tech high-pressure paint spraying machines
Secondary Structural Members
Purlins, Girts, Bracings, Door FramesForming
High-speed roll-forming machines create C and Z purlins with thickness ranging from 1.5 mm to 2.5 mm.
- Advantages: No surface scratches, rapid roller adjustment (2-3 min), consistent profile finish
- Equipment:
- C Purlin Forming Machine
- Z Purlin Forming Machine
Punching
Optional hole punching configurations tailored to project requirements.
Painting
Industrial-grade painting system for corrosion resistance and surface finish, similar to primary members.
Roof & Wall Cladding Panels
Roof Sheets, Wall Panels, Flashings
We manufacture steel panels using zincalume-coated cold-rolled steel conforming to ASTM A755 and IS standards, with superior paint adhesion and durability.
- Finish Options: Pre-painted, bare galvalume, anti-condensation coatings
- Panel Profiles: Multiple trapezoidal and standing seam profiles available
- Capacity: 360,000 m²/month
Applications
Industrial Sheds & Warehouses
Cold Storage & Food Processing Units
Commercial Buildings & Showrooms
Railway Infrastructure, Airports & Bus Terminals
Agricultural Storage Sheds
Office Buildings
Super Markets
