Engineered Rockwool Wall Systems for Fire Safety and Thermal Control

Mount Roofing & Structures’ Rockwool Wall Panels are engineered for environments where fire safety, thermal efficiency, and acoustic performance are critical. With a non-combustible stone wool core sandwiched between durable metal facings, these panels deliver A1 fire classification, superior thermal insulation, and excellent sound absorption, ideal for high-rise structures, manufacturing facilities, cold storage, and specialized applications.

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Technical Specifications


Core Material

Non-combustible stone wool (rockwool) with A1 fire classification and melting point exceeding 1000°C.

Thermal Performance

 K-values ranging from 0.034–0.040 W/m·K depending on thickness and density specifications, ensuring consistent insulation performance across varying environmental conditions.

Thickness Options

Prefabricated sandwich panels available from 30 mm to 300 mm in 10 mm increments, customizable to meet specific project thermal requirements.

Panel Widths & Profiles

Standard widths of 1000–1150 mm with metal facings available in PPGI, PPGL, or Galvalume finishes. Multiple rib profiles including Standard Rib, Micro-Rib, and smooth options to match architectural specifications.

Compressive & Strength

Engineering design incorporates dual-density core zones to optimize compression resistance and maintain dimensional stability under sustained loads and environmental stresses.

Acoustic Performance

Sound absorption coefficients (αw) ranging from 0.85–0.95 with noise reduction coefficient (NRC) of 0.80–0.90, verified through independent laboratory testing to EN ISO 354 standards.

Fire Safety

Non-combustible core structure maintains stability under extreme heat conditions, achieving 120+ minute fire ratings in wall assemblies with zero flame propagation or toxic gas emission during fire exposure.

Moisture & Weather Resistance

Sealed metal facing combined with integrated edge systems provides protection against water infiltration. Panel performance remains stable across temperature ranges from -30°C to +60°C and humidity levels between 30–95% RH

Characteristics

Rockwool insulated wall panels consist of a non-combustible mineral wool core bonded between profiled, pre-coated steel facings. This composite structure provides high structural stability while maintaining consistent insulation performance throughout the building envelope. The panels are resistant to moisture absorption, dimensional movement, and thermal degradation.

The open-fiber composition of mineral wool contributes to effective sound absorption, making these panels suitable for manufacturing plants, logistics facilities, and high-noise operational zones. Controlled factory production ensures uniform density, accurate thickness, and reliable on-site alignment.

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What our client's say

 

Mount exceeded expectations with their PEB solutions. Their roofing expertise, showcased in our project, reflects top-notch quality and aesthetics. The team's commitment to delivering excellence ensures they are our go-to construction partner

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Mount is synonymous with superior PEB solutions. The roofing system installed in our office is a testament to their precision and reliability. The team's commitment make Mount Roofing our trusted construction ally.

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Mount provided exceptional PEB solutions. Their roofing system, installed at our facility, is a testament to quality and precision. Mount Roofing & Structures Pvt Ltd team’s commitment to excellence make them our preferred construction partner.

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I appreciate Mount outstanding PEB solutions. Their roofing expertise transformed our commercial space, showcasing durability and aesthetics. Kudos to the team for their professionalism and top-notch construction services.

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Arjun
 

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Rajesh Kumar
 

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 Priya Sharma
 

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Ajay Verma
 

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Nikhil Singh
 

We used PUF Cool Panels for our cold storage chambers. Temperature consistency improved and maintenance costs dropped dramatically

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Ramesh Iyer
 

Mount offered us 50 mm PUF Panels for roofing and PUF Wall Panels for side cladding. Both performed well under high humidity and ensured thermal balance.

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Smita Patel
 

Mount’s Fireproof PUF Panels gave us peace of mind for our production area. The panels are certified and offer both fire and thermal protection.

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Ananya Joshi
 

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Manoj Pillai
 

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Karthik Rao /
Karthik Rao
 

We selected Grey colour PUF Panels in 30 mm thickness for our retail outlet. They blended well with the design and provided excellent insulation.”

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Neha Agarwal
 

The 20 mm to 200 mm PUF Panels range from Mount suits multiple applications. We used 100 mm for walls and 40 mm for ceilings in our packaging unit

Meena Iyer /
Meena Iyer
 

For our engineering unit, we used PUF Wall Panels with 80 mm thickness. Mount delivered on time and the thermal results are excellent

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Devendra Singh
 

Mount’s PUF Roofing combined with polycarbonate sheets offered natural light and strong weather resistance for our factory floor.

Aditi Rao /
 Aditi Rao
 

Our logistics center is built with Pre-Engineered Buildings from Mount. The integration with PUF Roof Panels reduced construction time and cost

Kunal Joshi /
Kunal Joshi
 

We selected Fireproof PUF Panel solutions from Mount for our chemical storage zone. The safety rating and quality are top-notch.

Nandini Gupta /
Nandini Gupta
 

The PUF Wall Panels installed in our office block look elegant and help maintain a steady internal temperature. Excellent finish quality.

Ajay Verma /
Ajay Verma
 

Mount’s PUF Sheets provided both insulation and soundproofing for our conference rooms. Great material consistency and professional service.

Shalini /
Shalini
 

The 50 mm PUF Panels used in our canteen roof helped cut air-conditioning costs. Mount’s after-sales support is also commendable

Priyanka Mehta /
Priyanka Mehta
 

We used Green colour PUF Panels for our factory facade. They look vibrant and perform exceptionally in heat insulation

Kiran Rao /
Kiran Rao
 

Our clean room uses PUF Clean Room Panels from Mount. Smooth finish, easy maintenance, and reliable insulation—ideal for pharma use.

Kavita Joshi /
Kavita Joshi
 

Mount PUF panels keep our factory cool and comfortable even during peak summer. The quality is excellent, installation was quick, and we’ve noticed real energy savings.”

Rajesh /
Rajesh
 

The panels are lightweight yet very strong. Even after months of use, they still look new. Great quality and great service from Mount.”

Deepa /
Deepa
 

Our warehouse was completed much faster than expected. Mount’s PEB structure is strong, stable, and perfectly designed.

Ramesh /
Ramesh
 

Our poultry shed built with Mount’s PEB structure is strong and well-ventilated. The birds stay healthy even in summer. Excellent quality!

S. Prakash /
 S. Prakash
 

The dairy shed was completed quickly and the structure is solid. Our animals stay cool even during peak summer.

Aravind /
Aravind

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Applications

Mount Rockwool Wall Panels are engineered for:

Fire-rated external walls

in high-rise commercial and residential buildings

Industrial facility walls

requiring fire safety and thermal efficiency

Cleanrooms & pharmaceutical manufacturing

environments with strict contamination control

Cold storage facility walls

combining thermal insulation, fire safety, and moisture resistance

Control rooms & equipment enclosures

requiring fire protection and acoustic isolation

Food processing plant walls

where contamination control and fire codes compliance are essential

Data center walls

demanding fire protection and thermal stability

Acoustic partitions

between manufacturing areas and office zones

Coastal facility walls

requiring weather and corrosion resistance in salt-spray environments

Benefits of Mount Rockwool Wall Panels


The Rockwool wall panel fire rating is a critical advantage for facilities with elevated fire risk or strict compliance obligations. Mineral wool insulation is inherently non-combustible, supporting fire compartmentation and limiting flame spread within wall assemblies. Additional benefits include:

Consistent thermal resistance across seasonal and operational extremes

Improved indoor acoustic comfort in industrial environments

Reduced maintenance due to material stability

Long service life supporting asset value preservation

Why Choose Mount Rockwool Wall Panels

  • Fire & Life Safety
    Non-combustible stone wool with A1 fire rating. Does not ignite, spread flame, or emit toxic gases. Maintains structural integrity during fire, supporting safe evacuation and code compliance across all occupancies.
  • Acoustic Performance
    Vertically aligned stone wool fibers absorb airborne and impact noise across 125–4000 Hz. Delivers 25–35 dB noise reduction with high sound absorption (0.85–0.95), ideal for sound-sensitive spaces.
  • Consistent Thermal Insulation
    Stable thermal conductivity of 0.034–0.040 W/m·K. Performance remains unchanged by humidity, temperature, or aging, ensuring reliable insulation for 25+ years.
  • Weather & Moisture Resistance
    Galvanized or coated metal facings resist corrosion. Hydrophobic stone wool core repels over 99% water, preventing mold, sagging, or degradation in humid and wet conditions.
  • Low Maintenance, Long Life
    No settling, compression, or biological growth. Durable facings and inert core result in minimal maintenance and reduced lifetime operating costs.

Mount Advantage

  • Rapid Installation
    Prefabricated panels enable fast, dry wall assembly using mechanical fixing only. Achieves 80–120 m² per crew per day, cutting wall construction time by 50–70% versus conventional methods.
  • All-in-One Performance
    Fire resistance, acoustics, and insulation are integrated into a single panel. Eliminates the need for additional fire boards or sound barriers, simplifying specifications and reducing total installed cost.
  • Factory-Controlled Quality
    Uniform core density, bonding, and facing thickness ensured through controlled manufacturing. Removes on-site variability caused by weather or workmanship.
  • Long Panel Spans
    Panels up to 12 m long reduce joints, limiting thermal bridging and air leakage. Fewer joints mean faster installation and better long-term envelope performance.
  • Lower Lifecycle Costs
    High thermal efficiency reduces HVAC energy consumption by 35–45%. No settling or re-insulation requirements, resulting in lower long-term operating expenses.
  • Simplified Code Approval
    A1 fire-rated, non-combustible panels ease approvals and inspections, avoiding additional fire-barrier requirements and speeding up project timelines.
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