At Mount, we operate one of the most advanced and integrated manufacturing plants in the industry, spread across 280,000 sq. ft. with an impressive production capacity of 2,000 MT/month for steel structures, 800 MT/month for cold-formed members, and 300,000 m²/month for steel panels. reflecting our commitment to quality, environment, and workplace safety.

With a workforce of over 300+ skilled professionals and a suite of fully automated high-tech machinery, we ensure precision engineering, rapid project turnaround, and reliable delivery for every pre-engineered steel building project across India.

Integrated Manufacturing Process for PEB Components

Our manufacturing process is divided into three specialised units that handle the key structural components of any pre-engineered building system:

1. Primary Structural Members

Columns, Beams, Rafters

A. Cutting

Using CNC-controlled multi-head automatic cutting machines, we cut steel plates into custom shapes with extreme accuracy.

  • Capacity: Steel thickness up to 80mm
  • Equipment:
    • CNC automatic flame-cutting machine
    • Mechanical shearing machines: 6100×20mm and 6100×16mm

B. Hole Punching & Drilling

Precise punching and drilling using fully automatic CNC machines.

  • Capacity: High-speed, multi-axis accuracy
  • Equipment: CNC punching and drilling units

C. Assembling

Steel plates are joined into I-beam structures using automatic assembling lines that ensure dimensional accuracy and alignment.

  • Equipment: Auto-assembly and welding systems

D. Welding

We employ submerged arc welding (SAW) for deep penetration, strength, and finish.

  • Standards: Welds conform to latest international and Indian codes
  • Equipment:
    • 10+ automatic SAW machines
    • 100+ manual welding stations

E. Surface Cleaning

Our surface treatment process ensures clean, rust-free, and ready-to-coat steel components.

  • Methods: Shot blasting, grinding
  • Equipment: Automatic shot blasting systems, grinders

F. Painting

Industrial-grade high-pressure spray systems apply anti-corrosive coatings based on project requirements.

  • Options: Grey primer, red oxide, epoxy-based or custom paints
  • Equipment: US-tech high-pressure paint spraying machines

2. Secondary Structural Members

Purlins, Girts, Bracings, Door Frames

All secondary members are produced from zinc-coated or black-coated cold-rolled steel coils, compliant with ASTM standards.

A. Forming

High-speed roll-forming machines create C and Z purlins with thicknesses ranging from 1.5 mm to 2.5 mm.

  • Advantages: No surface scratches, rapid roller adjustment (2-3 min), consistent profile finish
  • Equipment:
    • C Purlin Forming Machine
    • Z Purlin Forming Machine

B. Punching

Optional hole punching configurations tailored to project requirements.

C. Painting

Industrial-grade painting system for corrosion resistance and surface finish, similar to primary members.

3. Roof & Wall Cladding Panels

Roof Sheets, Wall Panels, Flashings

We manufacture steel panels using zincalume-coated cold-rolled steel conforming to ASTM A755 and IS standards, with superior paint adhesion and durability.

  • Finish Options: Pre-painted, bare galvalume, anti-condensation coatings
  • Panel Profiles: Multiple trapezoidal and standing seam profiles available
  • Capacity: 360,000 m²/month

Why Choose Mount for PEB Manufacturing in India?

Make in India Certified Manufacturer
 ISO-Certified Systems
 End-to-End In-House Production
 PEB Experts with 30+ Years of Industry Trust
 Strategically Located Facility for Timely Delivery Across South India

Common Applications Across India

  • Industrial Sheds & Warehouses
  • Cold Storage & Food Processing Units
  • Commercial Buildings & Showrooms
  • Institutional Buildings
  • Railway Infrastructure, Airports & Bus Terminals
  • Agricultural Storage Sheds